Protech ProX-B501 M2 Specifications

AC & DC Motors & DrivesYOUR SOURCE FOR AC & DC MOTOR CONTROL

801/50 to 2 HpIsolated SCR DCFEATURES & BENEFITSTypical Applicationsn MM footprint: An extremely compact size in an industry standard mounting foo

89Single Quadrant, Isolated DrivesWiring DiagramsSINGLE QUADRANT, ISOLATED DRIVESMM311U/MM301U/MM501USINGLE QUADRANT, ISOLATED DRIVESPCM21000A, PCM220

Wiring DiagramsIsolation Devices99ISOLATION DEVICESPCM4 ISOLATION CARDSPCM OPTION CARDSPCM Option CardPolarity reversal switch connectionPCM Option Ca

Jog Circuit, RG SeriesWiring DiagramsJOG CIRCUITXL & MM CONTROLSRG SERIESJog circuit for any XL or MM controlFORWARD-REVERSESWITCHINDEPENDENT FORW

DC Drives OverviewSilicon Controlled Rectified(SCR) drives are excellentfor your everyday DCbrushed applications.They have been very pop-ular for more

Speed RangeThis is generally published as the fastest a motor can run trou-ble-free divided by the slowest it will run before it begins to“cog” (or “s

Regulation I Current Limit I EfficiencyMotors can handle currents in excess of their rated values forshort periods of time. However, if operation o

Deadband I Speed I Accel/decel Some Minarik regenerative drives contain the deadband fea-ture for applications requiring the ability to adjust the

Dynamic Braking I Inhibit Depending on the application, users may want to ramp theirmotor down slowly (decelerate), while others may need to stopmor

Isolationotor windings are simply coils of wire separated byinsulating material. Only the base and outside of themotor is touching “earth ground.” The

Form FactorNOTE: THE DASHED LINES (---) ON THE CURVES ONTHE GRAPH, RIGHT, INDICATE WHEN THE DRIVES AREOUT OF THEIR OPERATING RANGE.orm factor is a fig

FEATURES & BENEFITS901/50 to 1/4 HpSCR DC MM31000 SeriesTypical Applicationsn Low Cost: Designed for OEMs.n Speed range and regulation: 3% regulat

hen sizing a motor, torque is the most critical element toknow. Once you know the motor requirement, sizing thedrive is easy. The torque required from

AA.. CCyylliinnddrriiccaall IInneerrttiiaa1. Outer Diameter (OD) = ________Inches2. Inner Diameter (ID) [= 0 if Solid]3. Weight (W) = ________Pounds

There are numerous issues to consider when sizing an enclo-sure for a drive: motor nameplate rating, type of material, styleand appearance, environmen

ReferenceConversion FactorsB kgm2kgcm2gcm2oz-in2oz-in-sec2lb-in2lb-in-sec2lb-ft2lb-ft-sec2A (slug ft2)kgcm2-1041075.457 x 104141.612 3.41718 x 1038.85

Agency ApprovalsMM23011C 2 Y Y Y YMM23001C 2 Y Y Y YMM23012D 3 Y Y Y YMM23112D 3 Y Y Y YMM23212D 3 Y Y Y YMM23412D 3 Y Y Y YMM23002D 3 Y Y Y YMM23102D

Agency ApprovalsPART NUMBERPAGE #®PCMXP02-115AC 22 Y N Y NPCMXP05-115AC 22 Y N Y NPCMXP10-115AC 22 Y N Y NC1XP01-115AC-A 23 Y N Y YC1XP03-115AC-A 23 Y

Acceleration to IR CompensationAcceleration/Deceleration The time rate of change in velocity; accel-eration refers to an increase in velocity, while d

IGBT to Wattsboard mounted trimmer potentiometer.Isolated Gate Bipolar Transistor gate (IGBT) A power transistorwith a gate similar to the base of BJT

Cross ReferenceOLD MODELSNEW MODELS FOOTNOTES OLD MODELS NEW MODELS FOOTNOTESAC75 No longer available #1AC100 No longer available #1AC200 No longer av

Cross ReferenceOLD MODELS NEW MODELS FOOTNOTES OLD MODELS NEW MODELS FOOTNOTESFOOTNOTES#1. No longer available; treat as new application.#2. Hp rating

FEATURES & BENEFITSTypical Applications011/20 to 2 HpSCR DC NEMA 1 MM20000 Seriesn NEMA 1 enclosure: Protects against accidental contact and falli

IndexPGSDESCRIPTIONPART # PGSDESCRIPTIONPART #*Open Chassis1 81Call us toll free 1•800•MINARIK or download manuals at www.minarikdrives.com032-0020 Br

IndexPGSDESCRIPTIONPART #PGSDESCRIPTIONPART #1 91Call us toll free 1•800•MINARIK or download manuals at www.minarikdrives.com510-09-006 In-line Geared

IndexPGSDESCRIPTIONPART # PGSDESCRIPTIONPART #2 01Call us toll free 1•800•MINARIK or download manuals at www.minarikdrives.com6VSK1 Reduces control no

PGSDESCRIPTIONPART #PGSDESCRIPTIONPART #Index2 11Call us toll free 1•800•MINARIK or download manuals at www.minarikdrives.comAC324T-1.5Isolated PWM AC

IndexPGSDESCRIPTIONPART # PGSDESCRIPTIONPART #2 21Call us toll free 1•800•MINARIK or download manuals at www.minarikdrives.comAC425T-15 Isolated PWM A

PGSDESCRIPTIONPART # PGSDESCRIPTIONPART #Index2 31Call us toll free 1•800•MINARIK or download manuals at www.minarikdrives.comMM23012D SCR Open Chassi

Drives Description Index2 41FEATURES & BENEFITSDRIVEMODEL DESCRIPTIONPG.DRIVE MODEL DESCRIPTIONPG.The M1 Series is a very compact drive rated up t

Drives Description IndexCatalog specification Data Subject to Change Without NoticeFEATURES & BENEFITSDRIVEDRIVEMODEL DESCRIPTIONPG.PG.MODEL DESCR

YOUR SOURCE FOR AC & DC MOTOR CONTROL©2004 Minarik Drives All rights reserved Printed in USA Catalog MD04 Rev.0 DC Drives: • Regenera

11FEATURES & BENEFITS1/8 to 2 HpSCR DC NEMA 4XThe Patriot Series provides a reliable and economical solution for vari-able speed control of perman

21FEATURES & BENEFITSDrives operate from 50 - 60 Hz.MM23400C SeriesTypical ApplicationsMinarik’s standard MM23400C Series of drives housed within

1/20 to 2 HpIsolated SCR DC NEMA 4X31n NEMA 4X enclosure: Protects against outer corrosive material and incidental contact.n Isolated inputs: Accepts

1/20 to 2 HpPWM DCFEATURES & BENEFITSn MM footprint: An extremely compact size in an industry standard mounting footprint.n Speed range and regula

1/20 to 3 HpPWM DC51FEATURES & BENEFITSn Speed range and regulation: 1% regulation over 100:1 speed range.n User adjustable calibration pots: IR c

FEATURES & BENEFITSn MM footprint: An extremely compact size in an industry standard mounting footprint.n Low cost: Designed for OEM applications.

FEATURES & BENEFITS71nSpeed range and regulation: 1% regulation over 30:1 speed range.nUser adjustable calibration pots: IR compensation, min spee

YOUR SOURCEFor over 50 years Minarik Corporation has lead the industry with state-of-the-art manufac-tured solutions for DC motor control 5 Hp and bel

FEATURES & BENEFITS81500APWM DCn Designed for battery-powered vehicles: Industrial or recreational.n PC programmable parameters: Speed limit, curr

FEATURES & BENEFITS911/4 to 3 HpLow Voltage PWM DCTypical Applicationsn Low voltage motor operation: Designed for 12, 24, 36 and 48 VDC motors.n S

FEATURES & BENEFITS021/50 to 2 HpLow Voltage PWM DCn MM footprint: An extremely compact size in an industry standard mounting footprint.n Speed ra

FEATURES & BENEFITS121/500 to 1/50 HpPWM DC Low Voltage Typical Applicationsn Low voltage motor operation: Designed for 12 and 24VDC motors.n Spee

FEATURES & BENEFITS221/20 to 1 HpIsolated PWM DCn MM footprint: An extremely compact size in an industry standard mounting footprint.n Isolated in

FEATURES & BENEFITS32n NEMA 1 enclosure: Protects against accidental contact and falling objects.n Speed range and regulation: 1% regulation over

FEATURES & BENEFITS421/20 to 2 HpPWM DC NEMA 4Xn NEMA 4X enclosure: Protects against external corrosive material and incidental contact.n Speed ra

FEATURES & BENEFITS521/20 to 2 HpSCR DC RegenMinarik’s RG500 Series consists of full-wave, four-quadrant regenerativeSCR drives to provide smooth

FEATURES & BENEFITS2 to 5 HpIsolated SCR DC Regen Minarik’s RG5500U drive is a of full-wave, fourquadrant regenerative drive which providessmooth

FEATURES & BENEFITS721/8 to 2 HpSCR DC Regen RG60UTypical Applicationsn Packagingn Textilen Printingn Wrappingn Sortingn SealingRG60U Seriesn MM f

For a full index of drives descriptions, see the back of this catalog.ContentsContentsABCDEFHIJKSCR DRIVES 2MM23000C Series3 MM23000D Series4 M1 Serie

82n MM footprint: Extremely compact size with an industry standard mounting footprint.n 4Q reversing: Regenerative/4 Quadrant drives have the ability

92FEATURES & BENEFITS1/20 to 2 HpSCR DC Regen n MM footprint: Extremely compact size with an industry standard mounting footprint.n 4Q reversing:

03n Low cost regenerative drive: Designed for OEM applications.n 4Q reversing: Regenerative/4 quadrant drives have the ability to perform quick, conta

13FEATURES & BENEFITS1/8 to 1/2 HpHalf Wave SCR DC Regen n 4Q reversing: Regenerative/4 quadrant drives have the ability to perform quick, contact

23The NRG-4Q Series, with a robust set of features, is easy to use and atthe same time, will satisfy demanding application requirements. In addi-tion

33FEATURES & BENEFITS1/20 to 1.5 HpPWM DC Regen Typical Applicationsn 2Q operation: Unidirectional operation with reverse torque capability for br

43FEATURES & BENEFITSTypical Applicationsn Conveyorsn Cranes and Hoistsn Extrudersn Indexing Tablesn Packaging Machineryn FeedersMinarik’s RG500A

53FEATURES & BENEFITSn NEMA 4X enclosure: Rugged metal enclosure protects against dirt, water and corrosive agents.n 4Q reversing: Regenerative/4

63FEATURES & BENEFITSTypical ApplicationsMinarik’s C1RGD Series is our low-cost solution for NEMA 1 reversing andregenerative applications. The du

DC Motors Descriptions 73Direct current motors are machines which produce shaft speed and torque by converting electrical power into rotating power.Th

20n MM footprint: An extremely compact size in an industry standard mounting footprint.n Speed range and regulation: 1% regulation over 60:1 speed ran

83Non-Geared DC MotorsFEATURES & BENEFITSn Low profile space-saving design.n Large oversized brushes assure longer life.n Heavy-duty, stamped stee

In-Line DC Gearmotors93FEATURES & BENEFITSn Precision machined die cast aluminum.n Oil filled, sealed and gasketed gear boxes.n Hardened steel sha

04Right Angle DC GearmotorsMotor Performance DataFEATURES & BENEFITSn Precision machined die cast aluminumn Hardened steel, forged bronze worm gea

14RATED HPVoltage DCX = Standard model H = Must be used with a heatsink S = Special configuration of a standard model (call for part #).MinarikDrive

24Right Angle DC GearmotorsCompatibility ChartX = Standard modelRATED HPVoltage DCC4XL3200AMM10-115AC-PCMMM10-230AC-PCMMM23012DMM23112DMM23412DMM301UM

4In-Line DC GearmotorsCompatibility Chart3X = Standard Model RATED HPVoltage DCC4XL3200AM1, M2MC10, MC10-RMC10-PCMMM03-115AC-PCMMM10-115AC-PCMMM03

44RATED HPVoltage DCC4XL3200AMC10MC10-R, MC10-PCMM1, M2MM03-115AC-PCMMM10-115AC-PCMMM03-230AC-PCMMM10-230AC-PCMMM23012DMM23112DMM23212DMM23412DMM23401

54DC GearmotorsDimensional Drawings1/15 Hp507-02-128, 135, 136, 138, 139, 1401/20 Hp507-01-105All dimensions in inches [millimeters]Dimensions507-01-1

641/8 Hp507-02-002, 003, 125, 126All dimensions in inches [millimeters]Dimensions507-02-002 9.36507-02-003 9.36507-02-125 9.36507-02-126 9.36Model ANu

DC GearmotorsDimensional Drawings74Dimensions.900Ref510-09-001 2.38 3.25 8.33 6.21510-09-002 3.00 3.25 9.28 7.16510-18-002 3.11 3.25 9.30 7.18510-09-0

FEATURES & BENEFITS1/20 to 2 HpSCR DC Chassis NEMA1 NEMA4X30nSpeed or torque control: Choose operating mode using jumper pins.nMM footprint for ch

84DC GearmotorsDimensional DrawingsDimensions511-09-047 A 2.38 3.00 3.60 8.79 5.19511-09-048 A 2.38 3.00 3.60 8.79 5.19511-09-049 A 2.38 3.00 3.60 8.7

AC Drives and Delta-Wave Motors94motor control through zero speed. The frequency range canbe varied from 3 to 400 Hz with constant torque available up

5n Compact size: Chassis unit is small and easy to mount.nIsolated inputs: Accepts floating or grounded signals 0-10VDC, 0-5VDC or 4-20mA.nControl a v

1/6 to 1HPIsolated PWM AC NEMA 4XThe Volts/Hertz, PWM, VFDA4X04-D230AC-PCM and VFD4X04-D230AC-PCMhave all the features of the original VFD series with

25nNEMA 4X enclosure: Compact, easy to mount, black plastic enclosure.nIsolated inputs: Accepts floating or grounded signals 0-10VDC, 0-5VDC or 4-20mA

1/16 to 1 HPPWM AC Chassis35nCompact size: (4.30” x 3.70”) Easy to mount in small spaces with industry standard mounting hole pattern.n“D” models can

n Conveyorsn Pumpsn Hoists & Cranesn Packaging Machineryn Industrial and Commercial Machinery451/15 to 1 HpPWM AC nAC motors: Use with 3Ø induct

551/4 to 3 HpPWM AC IP20 n Isolation: Inputs and outputs are isolated and allow any speed reference signal to be accepted.n Programmable: Programmed v

651/4 to 25 HpIsolated PWM AC IP20 The AC200 Series of sub-micro drives are a compact, low-cost solution for AC motor control. The AC200 contains exte

ACM100 & AC200Series Specifications75*For dimensional details see page 58.AC200 Series SpecificationsACM100 Series SpecificationsAC211S-0.75 120/2

FEATURES & BENEFITSRated for 5A (1/2 hp) with 115 VAC input and 10A (1hp) with the addition ofan optional heat sink, the M1 can fit where other dr

85ACM100 & AC200Series SpecificationsACM100 & AC200 DimensionsA1A2A3A5A6A7A8A9A10B1B2B5B6C1D15.75 (146)5.75 (146)5.75 (146)5.75 (146)5.75

1/4 to 60 hpIsolated PWM AC NEMA 1,4, 12 or 4X95n Programmable: Can be programmed using the front keypad, remote keypad, Modbus, or through your PC us

06AC300 & AC400Series Specification240/1201/4(.20kW)1/2(.4kW)1.5(1.1kW)1(.75kW)2(1.5kW)3(2.2kW)5(3.7kW)7.5(5.5kW)10(7.5kW)15(11kW)20(15kW)25(18.5k

1/15 to 1/2 HpAC 3-phase Motors 16FEATURES & BENEFITSn Geared versions have rugged aluminum die cast housings.n Precision machined gearing, harden

261/15th Hp 115VAC or 230VAC TENVAC 3-phase MotorsDelta-Wave SeriesFEATURES & BENEFITSn 3-phase Induction Motorn 1/15th Hpn Compatible with Minari

Delta-Wave Series1/15th Hp 115VAC or 230VAC TENVVAC AC 3-phase Motors36n 3-phase Induction Motorn 1/15th Hpn Compatible with Minarik’s VFD, VFD-PCM,MA

461/6th Hp TENVAC 3-phase MotorsDelta Wave Seriesn 3-phase Induction Motorn 1/6th Hpn Compatible with Minarik’s VFD, VFD-PCM, MAC &a

Delta Wave Series1/2 Hp TEFCAC 3-phase Motors56Finally, there is a convenient and simple AC 3-phase motor thatcan be controlled with a variable freque

66RATED HP1/151/61/6Voltage AC115230115/230XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX

Brushless Technology76Some common BLDC advantages include:n Ability to control motors over a wide range of speedsn Precise speed regulation without ad

FEATURES & BENEFITS1/15 to 1 HpDual SCR Chassis50n Ability to control two different DC motors at once: Jumper selectable independent or speed rati

68Low Voltage PWM Brushless DC FEATURES & BENEFITSnLow voltage: Designed specifically for low voltage brushless motors (24 - 40 VDC).nReversing:

1/2 to 2 HpPWM Brushless DC96FEATURES & BENEFITSTypical Applicationsn Reversing: Simple switch wired to terminal block allows you to quickly chang

071/2 to 2 HpPWM Brushless DC 4 Quadrant FEATURES & BENEFITSn 4Q reversing: Regenerative or 4-quadrant drives have the ability to perform quick, c

171/2 to 2 HpIsolated PWM Brushless DC 4-QuadrantFEATURES & BENEFITSTypical Applicationsn Material Handlingn Office Machineryn Film Processingn Pa

Notes: 1) 155C winding temp., all others at 25C; 2) The tolerance on winding constants and resistance (+/-10%), inductance (+/-15%);3) Peak current i

Brushless DCServo Motors37BOSS Motor Series BOSS Motor Series*Model No.Output Voltagefrom Minarikbrushless drive(V)MatchedMinarik BOSS Brushless Drive

FEATURES & BENEFITS47BOSS Motor Seriesn Compatible with Minarik LVBL and MMBOSS drives.n Samarium Cobalt permanent magnets.n Insulation Class F.n

FEATURES & BENEFITS55/92 mm and Nema 23/34Brushless Servo Motors57n Compatible with BOSS04 brushless drives.n Samarium Cobalt permanent magnets.n

FEATURES & BENEFITS67n Compatible with BOSS04 brushless drives.n Samarium Cobalt permanent magnets.n Insulation Class F.n IP65, TENV enclosure.n I

FEATURES & BENEFITS92 mm and Nema 34Brushless Servo Motors77n Compatible with BOSS08 brushless drives.n Samarium Cobalt permanent magnets.n Insula

FEATURES & BENEFITSTypical Applications60n Isolated inputs: Accepts floating or grounded speed reference signals of 0-10VDC or 4-20mA. 3% linearit

FEATURES & BENEFITS87115 mm and Nema 42Brushless Servo MotorsBOSS Motor SeriesThe BOSS brushless motor series is a comprehensive motor linedesigne

97115 mm and Nema 42Brushless Servo MotorsBOSS Motor SeriesThe BOSS brushless motor series is a comprehensive motor linedesigned for use in a variety

08Continuous TQPeak TQContinuous TQPeak TQContinuous TQPeak TQContinuous TQPeak TQContinuous TQPeak TQContinuous TQPeak TQContinuous TQPeak TQContinuo

18Brushless MotorsSpeed Torque CurvesContinuous TQPeak TQContinuous TQPeak TQContinuous TQPeak TQContinuous TQPeak TQContinuous TQPeak TQContinuous TQ

28Brushless MotorsSpeed Torque CurvesContinuous TQPeak TQContinuous TQPeak TQContinuous TQPeak TQContinuous TQPeak TQ530-XX-426 with BOSS08 @ 230VAC53

Planetary Gearheads38Here are a few common features that Minarik providesstandard:n Thru hardened 17- 4 Stainless Steel Output shaftsn Oversized seale

48Gator Series17 Gator Planetary Gearheads518-41-0055.5:11571.10 X 10-59.56 X 10-68.36 X 10-61.59 X 10-59.54 X 10-68.29 X 10-61431132117:110:116:1518-

Gator Series34/42 FramePlanetary Gearheads5834 Gator Planetary Gearheads518-43-0055.5:19131.51 X 10-41.11 X 10-47.90 X 10-52.86 X 10-41.14 X 10-47.87

68Dimensional DrawingsPlanetary GearheadsGator Series34 FRAME42 FRAMEDescription Dim "A"Single Stage (4:1 to 10:1) 4.063±.015Double Stage(16

78Digital ControlsFEATURES & BENEFITSnExcellent Speed Regulation: 0.05% speed regulation of set speed provides for tight control throughout a 200:

FEATURES & BENEFITS1/20 to 5 HpIsolated SCR DC 70Typical Applicationsn Isolated inputs: Accepts floating or grounded signals of 0-10VDC or 4-20mA

FEATURES & BENEFITSTypical Applicationsn Food Processing Equipmentn Material Handling Equipmentn Conveyors n Winding Machineryn ExtrudersMinarik’s

Encoder Feedback Devices98Electrical InputVoltage . . . . . . . . . . . . . .5VDC . . . . . . . . . . . . . . . . . . . . . .12VDC . . . . . . . .

The PCM4 card is a compact and cost-effective solution for process control applications. Powered by 115 or 230 VAC, thePCM4 uses Burr Brown®Technology

Accessories19STOCK NO.DESCRIPTION TECHNICAL DATA MODEL USAGE110-0038Dial 1.75" W X 1/5" w/0.375 hole All chassis drivesSpeed Dial and KnobHe

29STOCK NO.DESCRIPTION TECHNICAL DATAMODEL USAGE032-0020Brake Resistor 10Ω 5W (fast braking) MM and XL 1/3 to 1/2 Hp032-0033Brake Resistor 1Ω 7W (medi

AC SeriesAccessories39STOCK NO.DESCRIPTION TECHNICAL DATA MODEL USAGEDynamic Braking840-100 Dynamic braking resistor module 1/4 - 1/2 Hp, 208 to 230 V

49AC SeriesAccessoriesSTOCK NO.DESCRIPTION TECHNICAL DATA MODEL USAGECE Filters844-400 CE Filter 10A, 1 Phase AC100 & AC200 series844-401 CE Filte

Gearmotor Accessories59221-0991* Z Series 3.75 4.50 3.935 3.00 2.25 1.50 2.645 1.50 1.875 3.75221-0992** E Series 4.50 6.00 5.520 4.00 3.10 2.20 3.625

69Single & Four Quadrant DrivesWiring DiagramsSINGLE QUADRANT DRIVESC1XP, C4XL, MM, MMXL, XP, XL FOUR QUADRANT DRIVESC1RG,NRG, RGCall us toll free

Wiring DiagramsBrushless & AC Drives79BRUSHLESS DRIVESBOSS 1Q, BOSS 4Q, LVBL3-PHASE AC DRIVESMACCall us toll free 1•800•MINARIK or download manual